Custom cell development

Turn a difficult power requirement into a testable prototype.

Volfpack works with product and engineering teams to understand the load, evaluate the energy-storage architecture, develop a prototype, and generate evidence for the next decision.

Volfpack's pouch-cell development and testing facility
Volfpack's pouch-cell development and testing facility in Sri Lanka.

Is prototyping a fit?

Useful when the power event does not fit a catalogue component.

Pulse power

A brief current peak causes voltage sag, resets, battery oversizing, or reduced battery life.

Short-duration backup

The system must preserve data, transmit, bridge an interruption, or shut down safely after primary power is lost.

Custom geometry

The enclosure needs a thin or application-specific storage format that does not fit a conventional component.

Energy harvesting

The system gathers energy gradually but needs to release it rapidly for sensing, communication, or actuation.

What to share

Start with the requirement, not a cell number.

The first useful conversation can begin with incomplete information. Share whatever is available.

Development process

One question at each stage. One useful output.

01

Define

Clarify the power event, physical constraints, environment, and success criteria.

Define output
02

Select

Evaluate the appropriate cell and integration direction for the application.

Select output
03

Build and characterise

Develop a prototype configuration and measure the behaviour needed to answer the engineering question.

Build and characterise output
04

Evaluate

Compare the result with the real or simulated application load.

Evaluate output
05

Decide

Recommend whether to iterate, progress to partner validation, or change direction.

Next-step recommendation
Equipment in Volfpack's pouch-cell development facility

Development capability

Materials, cells, testing, and integration in one loop.

Volfpack's lab-scale process connects material preparation with assembled-cell behaviour and application evaluation.

  • Electrode and pouch-cell development
  • Cell assembly and controlled handling
  • Electrical characterisation and cycling
  • Application-load evaluation
  • Charging, protection, and power-electronics integration

Project outputs

Evidence for the next engineering decision.

Outputs depend on the agreed scope and the question the prototype is designed to answer.

  1. 1Requirements and success criteria
  2. 2A prototype cell or proof-of-concept configuration
  3. 3Relevant characterisation data
  4. 4Engineering interpretation
  5. 5Integration guidance
  6. 6A recommendation for the next development step

Start a prototype brief

What does your device need to do when power matters most?

Send the application requirement and the electrical or mechanical information already available.

Start a prototype brief
charlie@volfpackenergy.com
+94 719 751 003